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AIChE CCPSC Exam Syllabus Topics:

Section	Weight	Objectives
Process Safety Management Systems	30%	- Asset Integrity and Reliability 1. Maintenance, inspection, testing 2. Equipment quality assurance - Operating Procedures and Safe Work Practices 1. Procedure development and maintenance 2. Permit systems, lockout/tagout - Management of Change 1. Technical and administrative review 2. Risk assessment for changes - Process Knowledge Management 1. Data management and integrity 2. Documentation, P&IDs, design basis
Measurement, Audit, and Continuous Improvement	15%	- Performance Indicators 1. Data collection and reporting 2. Leading and lagging metrics - Audit and Assessment 1. System effectiveness evaluation 2. Compliance verification
Hazard Identification and Risk Analysis	25%	- Hazard Assessment Methods 1. HAZOP, What-If, Checklist 2. FMEA, LOPA, Quantitative Risk Analysis - Risk Evaluation and Control 1. Risk criteria and prioritization 2. Inherent safety, prevention, mitigation
Incident Investigation and Learning	15%	- Investigation Methodology 1. Root cause analysis 2. Evidence collection and analysis - Learning and Improvement 1. Corrective actions implementation 2. Knowledge sharing and prevention
Risk Based Process Safety (RBPS) Fundamentals	15%	- Process Safety Competency 1. Training and development 2. Competency verification 3. Knowledge and skills requirements - Process Safety Culture 1. Workforce engagement 2. Leadership and commitment 3. Compliance and standards

AIChE CCPS Process Safety Professional Certification Sample Questions:

Question 1

Sources of information on previous incidents to be reviewed during a Process Hazard Analysis can include:
(select all that apply)

A. Other locations within the company
B. Publicly available sources such as trade and technical association incident databases
C. The site safety department
D. Site operating experience

Question 2

Workforce involvement metrics can involve (select all that apply):

A. Number of safety suggestions submitted
B. Number of Loss of Primary Containment Incidents
C. Number of Past Due PHA action items
D. Number of comments submitted on the content and frequency of refresher training
E. Nuisance alarm rate

Question 3

This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A. No RBPS elements could have prevented this incident
B. Only Emergency Management was involved
C. Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
D. Only Mechanical Integrity was involved

Question 4

All three flammable gas detection alarms have indicated in the control room the presence of a flammable vapor in the containment area below a horizontal butane storage tank. The correct operator response to this emergency would include (select all that apply):

A. Deploy an operator with a combustible gas meter to determine the extent of the flammable cloud
B. Notify management of the situation
C. Notify workers to leave the butane tank area
D. Remotely activate the tank area deluge system, if one exists
E. Remotely isolate the inlet and outlet lines of the butane tank, if this capability exists

Question 5

Which of the following is not essential to Conduct of Operations:

A. Widely understood but unwritten ways the work is accomplished
B. A strong process safety culture
C. Establishing standards for performance
D. Defining roles and responsibilities

Solutions:

Question 1
Answer: A,B,C,D

Question 2
Answer: A,D

Question 3
Answer: C

Question 4
Answer: B,C,D,E

Question 5
Answer: A